Many bobblehead lovers are curious with regards to how custom bobble heads is generated and why it always takes weeks to help make one. At a top level, there are four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Just before into specifics of each step, it is actually worth mentioning that this process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This task takes a mastery of hand sculpting skills. It will always be done by skillful artists, who most often have years of experience doing hand sculpting according to provided photos or reference objects. It could take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it may take a lot more than a day or two. After the initial sculpting is completed, the consumer will get the chance to analyze its photos. Making changes is fairly easy and quick at this point. However, it will be more costly to request a change at a later stage since the whole sculpture should be rebuilt. Therefore, a consumer should check out the initial sculpture carefully if the bobblehead maker is seeking comments. If you are uncertain, you should ask for more photos or ask for clarification. By doing that, you might spend more time upfront, but you will also minimize the chance of needing to achieve the bobblehead reworked later and having to pay more. Also, the customer must be aware which a custom bobblehead doll is created based upon submitted photos rather than a live person. Therefore, the expectation must be set properly about the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process during which the original sculpture through the previous process will be utilized as a base to construct the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will probably be used on the surface of the initial sculpture. A soft silicone coating that takes the shape in the custom sports bobbleheads is going to be formed after the gel dries. Then, a plaster coating will be applied at first glance from the silicone coating. The plaster coating will end up a hardened cast right after the drying process. Subsequently, the primary sculpture will probably be taken out of the silicone coating. Following the preparation work is done, melted resin will be injected in to the emptied silicone coating to produce the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin in the desired shape before it is solidified. When the resin becomes solid, it will probably be removed by opening the plaster and peeling from the silicone coating. By now, a raw bobblehead doll has been produced.
3. Polishing (anyone to three working days)
A raw bobblehead is not willing to be painted. They have grease on its surface which needs to be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process will result in poor painting at a later time. Polishing a bobblehead doll also demands a decent amount of craftsmanship. Because its shape and curvature are not the same in one to another, this technique still cannot be standardized and automated. As well as taking out the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. As a result of tolerances stemming from the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead following the initial polishing, and also this process might need to be reiterated. If it is determined how the defects cannot be fixed, the whole raw bobblehead has to be scrapped.
4. Painting (anyone to three working days)
Painting will not be as simple as it seems to be. Step one is to blend base colors to generate colors the consumers desire. The standard of the blended colors is essential, as it has a large impact on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the desired colors with good quality for wedding cake toppers can be extremely time-consuming. Secondly, painting is performed utilizing the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to create different patterns on his or her clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, which is a demanding task. Once paints are placed on a bobblehead doll both for its head and body, it may be assembled through a spring with glue for both ends. Obviously, while using spring is the reason why the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading the above mentioned has received an improved knowledge of the essential procedure for making a custom bobblehead doll. Using a better knowledge of the method, a consumer can better plan her or his next acquisition of a custom bobblehead doll.